---
title: "Carton Flow Rack in Canal Winchester, OH | Free Quote"
url: https://columbuspalletrack.com/service-area/canal-winchester/carton-flow-rack
description: "Carton Flow Rack in Canal Winchester, OH. Free design consultation, layout planning and installation sized to your storage needs. Request a quote."
lang: en
---

Image: Carton Flow Rack system for Canal Winchester, Ohio warehouses (https://columbuspalletrack.com/__l5e/assets-v1/9bb3f122-7cb3-4b6f-a46a-8e461e2c0c42/carton-flow-hero.jpg)

Canal Winchester, Ohio

# Carton Flow Rack in Canal Winchester, OH

A pick line in Canal Winchester slows down for one of two reasons: the picker is walking too far, or the case that is supposed to be at the front of the bin has been pushed to the back. Carton flow rack fixes both by setting cases on an inclined wheel bed so every time one is picked, the next slides forward to the identical spot. For operations near Canal Pointe, Winchester Industrial and the Diley Road south corridor running food and beverage, consumer packaged goods and light assembly, that turns a pick line with dozens of active SKUs into something a new hire can work without hunting for product.

Restocking happens from a separate aisle behind the lane, so a replenishment cart never has to cross in front of a picker working US-33 and Gender Road volume during a shift. The two functions stay completely separate, which is the part most static shelving setups in Canal Winchester never manage to pull off.

614-379-4436

## Why Canal Winchester Warehouses Work With Us

Canal Winchester operations handling food and beverage, consumer packaged goods and light assembly near Canal Pointe, Winchester Industrial and the Diley Road south corridor often carry far more active SKUs than a selective pick face can support without a picker walking long distances between bins, which is exactly the problem a dedicated carton flow lane per SKU is built to solve.

Case dimensions vary a lot between the product lines that move through US-33 and Gender Road, and lane width, wheel bed style and incline all have to be set to the actual cartons in play rather than a generic case size.

Reserve pallets commonly stack above the pick levels in the same footprint, so a Canal Winchester building gains active pick faces and overflow storage out of one bay instead of building two separate storage areas for the same SKUs. Lane dividers can be widened or narrowed as case sizes change, so a shift in packaging does not force the whole bay to be rebuilt from scratch.

Free warehouse consultation

CAD layout with position counts

Installation by trusted installation partners

Image: Carton flow rack with gravity wheel beds and case lanes (https://columbuspalletrack.com/assets/carton-flow-rack-DfuFYV4P.jpg)

Image: Carton flow shelving in use on a warehouse pick line (https://columbuspalletrack.com/__l5e/assets-v1/9bb3f122-7cb3-4b6f-a46a-8e461e2c0c42/carton-flow-hero.jpg)

### Operations We Rack Around Here

Nearby areas we work in regularly include the SR-33 / Gender Road corridor, Canal Pointe, Gender Road corridor, Winchester Industrial, Diley Road south.

Food and beverage

Consumer packaged goods

Distribution

Light assembly

## How Carton Flow Rack Works

Cases advance to the picker instead of the picker hunting for cases.

1

### Inclined wheel beds

A full-width wheel bed or roller track sits on a slight incline inside a standard bay, so cases move forward under their own weight without power.

2

### Pick from a fixed position

The picker always reaches for the same forward spot in the lane. Travel time drops, and so does the time spent searching for the next case.

3

### Restock from behind

Replenishment loads the high end of the lane from a separate aisle, so restocking never blocks or slows the pick line, and rotation stays first in, first out automatically.

4

### One lane per SKU

Lane dividers set the width for each case size, giving every SKU its own face - a width that can be resized as your product mix shifts.

## What a Canal Winchester Carton Flow Rack Project Includes

The project starts with the case list for your Canal Winchester operation: dimensions, weight, whether the carton bottom is stiff or soft, and picks per SKU on a typical day near Canal Pointe, Winchester Industrial and the Diley Road south corridor. Front stops are set to hold the lead case in place at the pick face so it does not roll past the picker's reach on a steeper incline.

From there the bay gets laid out — how many flow levels, what incline, and what sits above them. Fast movers in a food and beverage, consumer packaged goods and light assembly operation usually earn the waist-height zone, while slower SKUs shift to upper or lower levels. Wheel bed material is matched to carton bottom condition so lightweight or flimsy cases still track straight down the lane.

The quote itemizes frames, beams, wheel bed or track, lane dividers, front stops and shelf accessories, with lane assignments mapped by SKU so the layout is clear before anything ships for a Canal Winchester pick line.

Installation sets the incline and tests case travel with your actual cartons before the line goes live. Lane widths can be reset later as the SKU mix along US-33 and Gender Road changes, without rebuilding the rest of the bay.

Case and each picking operations

Order fulfillment lines carrying many active SKUs

Grocery, beverage, and consumer goods distribution

Kitting and light assembly feed lines

Bays that need reserve pallets stacked above the pick face

Call 614-379-4436: 614-379-4436

## Recent Installations

Racking projects completed for warehouses across Central Ohio.

Image: Drive-in pallet rack system installed in a warehouse (https://columbuspalletrack.com/__l5e/assets-v1/d7a1c8ca-95d3-4a6b-8b88-5669bc50d8d3/project-drive-in.jpg)

Drive-in pallet rack

Image: Carton flow rack bays with gravity roller beds (https://columbuspalletrack.com/__l5e/assets-v1/deec70bc-f9a9-41d1-88e1-d84430debeb4/project-carton-flow.jpg)

Carton flow rack

Image: Tall selective pallet rack rows with wire decking (https://columbuspalletrack.com/__l5e/assets-v1/271fad9a-8e01-457f-a6c4-75439a9d25e9/project-tall-rack.jpg)

Selective pallet rack

Image: Warehouse aisle of selective pallet rack with wire decking (https://columbuspalletrack.com/__l5e/assets-v1/ec800b34-138d-4836-a196-417aff315ecf/project-wire-deck-aisle.jpg)

Selective pallet rack with wire decking

Image: Newly installed pallet rack rows in an empty warehouse (https://columbuspalletrack.com/__l5e/assets-v1/f9fc12ed-f6ce-48b2-9231-7e5ab2753d05/project-new-install.jpg)

New warehouse rack installation

Image: Long rows of green and orange selective pallet rack (https://columbuspalletrack.com/__l5e/assets-v1/7560812c-2620-4b02-85f7-8cd166efd7ac/project-green-rack-row.jpg)

Selective pallet rack rows

Image: Wide view of a warehouse racking layout with wire decking (https://columbuspalletrack.com/__l5e/assets-v1/90e388f8-26ca-4b39-b234-547fd3a0a2b8/project-wide-warehouse.jpg)

Warehouse racking layout

Image: Multiple rows of pallet rack in a distribution warehouse (https://columbuspalletrack.com/__l5e/assets-v1/83b45cb8-2809-41fc-9763-ff5f1024e2f1/project-rack-rows.jpg)

Pallet rack rows

Image: Cantilever rack with orange arms installed against a warehouse wall (https://columbuspalletrack.com/__l5e/assets-v1/59422abf-d14c-465d-90c7-e4a16a1ceafb/project-cantilever.jpg)

Cantilever rack

Image: Push back pallet rack carts and rails installed in a cold storage room (https://columbuspalletrack.com/__l5e/assets-v1/1d567c1f-c824-4abe-a66e-8435f7c784ba/project-push-back.jpg)

Push back pallet rack

View More Projects: https://columbuspalletrack.com/projects

## Get a Carton Flow Rack Quote for Your Canal Winchester Warehouse

Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call 614-379-4436.

### Columbus Pallet Rack

4551 Wright Ave.

Unit #2092

Columbus, OH 43213

614-379-4436

Monday - Friday: 8:00 AM - 6:00 PM

## Carton Flow Rack Questions We Hear Most

### How much does carton flow rack cost in Canal Winchester?

### Do you install pallet rack?

### What type of pallet rack do I need?

### Can I add carton flow to my existing pallet rack?

## Warehouse Storage Services in Canal Winchester

### Pallet Rack

Every pallet reachable, every time. The baseline we size everything else against.

View details
https://columbuspalletrack.com/service-area/canal-winchester

### Pushback Rack

Two to six pallets deep from one aisle, without giving up much reach.

View details
https://columbuspalletrack.com/service-area/canal-winchester/pushback-rack

### Pallet Flow Rack

Load one side, pick the other, and let gravity enforce first in, first out.

View details
https://columbuspalletrack.com/service-area/canal-winchester/pallet-flow-rack

### Drive-In Rack

Storage lanes replace internal access aisles. Forklifts enter the structure to handle bulk pallets.

View details
https://columbuspalletrack.com/service-area/canal-winchester/drive-in-rack

### Cantilever Rack

Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold.

View details
https://columbuspalletrack.com/service-area/canal-winchester/cantilever-rack

### Warehouse Relocation

Moving buildings without losing the racking plan that already works for your operation.

View details
https://columbuspalletrack.com/service-area/canal-winchester/warehouse-relocation

## Nearby Areas We Also Serve

Our delivery and installation territory covers Central Ohio, so one team can handle multiple buildings for the same company.

Carton Flow Rack in Columbus: https://columbuspalletrack.com/service-area/columbus/carton-flow-rack
Carton Flow Rack in Grove City: https://columbuspalletrack.com/service-area/grove-city/carton-flow-rack
Carton Flow Rack in Reynoldsburg: https://columbuspalletrack.com/service-area/reynoldsburg/carton-flow-rack
Carton Flow Rack in Lancaster: https://columbuspalletrack.com/service-area/lancaster/carton-flow-rack
Carton Flow Rack in Pickerington: https://columbuspalletrack.com/service-area/pickerington/carton-flow-rack
Carton Flow Rack in Obetz: https://columbuspalletrack.com/service-area/obetz/carton-flow-rack

View All Service Areas: https://columbuspalletrack.com/service-area

## Where We Work

Located in Columbus, we serve the entire Greater Columbus region with industrial pallet racks and warehouse storage solutions.

### Columbus Pallet Rack

#### Address

4551 Wright Ave.
Unit #2092
Columbus, OH 43213

#### Phone

614-379-4436

#### Business Hours

Monday - Friday: 8:00 AM - 6:00 PM
Saturday: Closed
Sunday: Closed

## Need Carton Flow Rack in Canal Winchester?

Call 614-379-4436 or request a quote and we will get a layout started.

614-379-4436

Call Now: 614-379-4436

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