---
title: "Carton Flow Rack in Gahanna, OH | Free Quote"
url: https://columbuspalletrack.com/service-area/gahanna/carton-flow-rack
description: "Carton Flow Rack in Gahanna, OH. Free design consultation, layout planning and installation sized to your storage needs. Request a quote."
lang: en
---

Image: Carton Flow Rack system for Gahanna, Ohio warehouses (https://columbuspalletrack.com/__l5e/assets-v1/9bb3f122-7cb3-4b6f-a46a-8e461e2c0c42/carton-flow-hero.jpg)

Gahanna, Ohio

# Carton Flow Rack in Gahanna, OH

Pick accuracy starts to slip long before a Gahanna building actually runs out of room. Buildings near Taylor Station Road and Morrison Road in Gahanna serve air freight forwarders, aerospace parts suppliers, medical distributors and electronics importers, and the day-to-day strain shows up the same way almost every time: case-pick orders for electronics components taking longer than they should because SKU locations shift every time the shelf gets restocked. Gahanna sits next to John Glenn Columbus International Airport, so a share of the buildings along Taylor Station Road and Morrison Road were built around trucks feeding or pulling from air cargo rather than a typical over-the-road dock schedule. This carton flow configuration recovers valuable floor space near Taylor Station Road, turning slow hand-picking into a fast, organized process near the airport.

Planning a successful installation requires analyzing your actual airport-bound freight first: we measure every pallet profile and lift truck spec to ensure the steel performs under real-world pressure near Taylor Station Road. Those numbers determine whether carton flow rack actually fits the way Gahanna needs it to, and a layout with a price comes back before any steel is ordered for a building along the airport corridor.

614-379-4436

## Why Gahanna Warehouses Work With Us

Gahanna buildings along Taylor Station Road and Gahanna Industrial Parkway range from decades-old low-bay construction to recent shells with taller clear heights, and a carton flow rack layout drawn for one rarely drops into the other without rework. Every bay is configured to work around your Taylor Station Road facility’s unique column spacing and overhead obstructions, ensuring no storage position is lost to poor planning near the airport.

Air freight forwarders, aerospace parts suppliers, medical distributors and electronics importers working out of Airside Business Park generally store case-pick orders for electronics components taking longer than they should, and a carton flow rack lane has to be built around that exact profile rather than a general-purpose one. Locking in that rotation pattern and depth up front spares a Gahanna crew the cost of reworking handling routines a poorly matched layout left behind.

With case-pick orders for electronics components taking longer than they should because SKU locations shift every time the shelf gets restocked showing up repeatedly in airport corridor buildings, the layout work accounts for how trucks and lift equipment actually move through the dock, not only how many rack positions fit on a floor plan. That's the difference between a carton flow rack project in Gahanna that holds up under daily handling and one that looks right on paper but creates new bottlenecks once it's loaded.

Free warehouse consultation

CAD layout with position counts

Installation by trusted installation partners

Image: Carton flow rack with gravity wheel beds and case lanes (https://columbuspalletrack.com/assets/carton-flow-rack-DfuFYV4P.jpg)

Image: Carton flow shelving in use on a warehouse pick line (https://columbuspalletrack.com/__l5e/assets-v1/9bb3f122-7cb3-4b6f-a46a-8e461e2c0c42/carton-flow-hero.jpg)

### Operations We Rack Around Here

Nearby areas we work in regularly include the airport / Morrison Road corridor, Gahanna Industrial Parkway, Taylor Station Road, Morrison Road, Airside Business Park.

Air freight and forwarding

Aerospace parts

Medical distribution

Electronics

## How Carton Flow Rack Works

Cases advance to the picker instead of the picker hunting for cases.

1

### Inclined wheel beds

A full-width wheel bed or roller track sits on a slight incline inside a standard bay, so cases move forward under their own weight without power.

2

### Pick from a fixed position

The picker always reaches for the same forward spot in the lane. Travel time drops, and so does the time spent searching for the next case.

3

### Restock from behind

Replenishment loads the high end of the lane from a separate aisle, so restocking never blocks or slows the pick line, and rotation stays first in, first out automatically.

4

### One lane per SKU

Lane dividers set the width for each case size, giving every SKU its own face - a width that can be resized as your product mix shifts.

## What a Gahanna Carton Flow Rack Project Includes

The first step on a carton flow rack project in Gahanna is the load data: pallet or container contents, weight, usable clear height, and the lift truck model assigned to the lane. Those figures set the lane depth, beam elevation and bay spacing before a layout drawing is started.

Wheeled lanes set at a slight pitch carry cartons from a rear loading aisle down to a fixed pick face at the front, so a picker works the same spot for a given SKU shift after shift. Restocking happens from behind while picking continues at the front without the two activities crossing paths in the same aisle. A layout then shows bay and lane dimensions, aisle widths and a position count, so the gain over the current floor storage or outdated rack is visible before anything is committed to steel.

With the layout approved, carton flow rack components are ordered to that drawing and go in bay by bay — frames anchored and plumbed, the parts specific to carton flow rack set at the called-for elevations, and each lane labeled with a capacity tag.

After the system is up, the same crew handles additional bays, reconfiguration if pallet sizes or SKU counts change, and replacement of any frame or rail damaged by a lift truck. For an operation near Taylor Station Road in Gahanna, it means the rack plan stays with one point of contact instead of starting over with a different vendor whenever the building changes.

Case and each picking operations

Order fulfillment lines carrying many active SKUs

Grocery, beverage, and consumer goods distribution

Kitting and light assembly feed lines

Bays that need reserve pallets stacked above the pick face

Call 614-379-4436: 614-379-4436

## Recent Installations

Racking projects completed for warehouses across Central Ohio.

Image: Drive-in pallet rack system installed in a warehouse (https://columbuspalletrack.com/__l5e/assets-v1/d7a1c8ca-95d3-4a6b-8b88-5669bc50d8d3/project-drive-in.jpg)

Drive-in pallet rack

Image: Carton flow rack bays with gravity roller beds (https://columbuspalletrack.com/__l5e/assets-v1/deec70bc-f9a9-41d1-88e1-d84430debeb4/project-carton-flow.jpg)

Carton flow rack

Image: Tall selective pallet rack rows with wire decking (https://columbuspalletrack.com/__l5e/assets-v1/271fad9a-8e01-457f-a6c4-75439a9d25e9/project-tall-rack.jpg)

Selective pallet rack

Image: Warehouse aisle of selective pallet rack with wire decking (https://columbuspalletrack.com/__l5e/assets-v1/ec800b34-138d-4836-a196-417aff315ecf/project-wire-deck-aisle.jpg)

Selective pallet rack with wire decking

Image: Newly installed pallet rack rows in an empty warehouse (https://columbuspalletrack.com/__l5e/assets-v1/f9fc12ed-f6ce-48b2-9231-7e5ab2753d05/project-new-install.jpg)

New warehouse rack installation

Image: Long rows of green and orange selective pallet rack (https://columbuspalletrack.com/__l5e/assets-v1/7560812c-2620-4b02-85f7-8cd166efd7ac/project-green-rack-row.jpg)

Selective pallet rack rows

Image: Wide view of a warehouse racking layout with wire decking (https://columbuspalletrack.com/__l5e/assets-v1/90e388f8-26ca-4b39-b234-547fd3a0a2b8/project-wide-warehouse.jpg)

Warehouse racking layout

Image: Multiple rows of pallet rack in a distribution warehouse (https://columbuspalletrack.com/__l5e/assets-v1/83b45cb8-2809-41fc-9763-ff5f1024e2f1/project-rack-rows.jpg)

Pallet rack rows

Image: Cantilever rack with orange arms installed against a warehouse wall (https://columbuspalletrack.com/__l5e/assets-v1/59422abf-d14c-465d-90c7-e4a16a1ceafb/project-cantilever.jpg)

Cantilever rack

Image: Push back pallet rack carts and rails installed in a cold storage room (https://columbuspalletrack.com/__l5e/assets-v1/1d567c1f-c824-4abe-a66e-8435f7c784ba/project-push-back.jpg)

Push back pallet rack

View More Projects: https://columbuspalletrack.com/projects

## Get a Carton Flow Rack Quote for Your Gahanna Warehouse

Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call 614-379-4436.

### Columbus Pallet Rack

4551 Wright Ave.

Unit #2092

Columbus, OH 43213

614-379-4436

Monday - Friday: 8:00 AM - 6:00 PM

## Carton Flow Rack Questions We Hear Most

### How much does carton flow rack cost in Gahanna?

### Do you install pallet rack?

### What type of pallet rack do I need?

### Can I add carton flow to my existing pallet rack?

## Warehouse Storage Services in Gahanna

### Pallet Rack

Every pallet reachable, every time. The baseline we size everything else against.

View details
https://columbuspalletrack.com/service-area/gahanna

### Pushback Rack

Two to six pallets deep from one aisle, without giving up much reach.

View details
https://columbuspalletrack.com/service-area/gahanna/pushback-rack

### Pallet Flow Rack

Load one side, pick the other, and let gravity enforce first in, first out.

View details
https://columbuspalletrack.com/service-area/gahanna/pallet-flow-rack

### Drive-In Rack

Storage lanes replace internal access aisles. Forklifts enter the structure to handle bulk pallets.

View details
https://columbuspalletrack.com/service-area/gahanna/drive-in-rack

### Cantilever Rack

Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold.

View details
https://columbuspalletrack.com/service-area/gahanna/cantilever-rack

### Warehouse Relocation

Moving buildings without losing the racking plan that already works for your operation.

View details
https://columbuspalletrack.com/service-area/gahanna/warehouse-relocation

## Nearby Areas We Also Serve

Our delivery and installation territory covers Central Ohio, so one team can handle multiple buildings for the same company.

Carton Flow Rack in Columbus: https://columbuspalletrack.com/service-area/columbus/carton-flow-rack
Carton Flow Rack in Westerville: https://columbuspalletrack.com/service-area/westerville/carton-flow-rack
Carton Flow Rack in Reynoldsburg: https://columbuspalletrack.com/service-area/reynoldsburg/carton-flow-rack
Carton Flow Rack in Newark: https://columbuspalletrack.com/service-area/newark/carton-flow-rack
Carton Flow Rack in Pickerington: https://columbuspalletrack.com/service-area/pickerington/carton-flow-rack
Carton Flow Rack in Obetz: https://columbuspalletrack.com/service-area/obetz/carton-flow-rack

View All Service Areas: https://columbuspalletrack.com/service-area

## Where We Work

Located in Columbus, we serve the entire Greater Columbus region with industrial pallet racks and warehouse storage solutions.

### Columbus Pallet Rack

#### Address

4551 Wright Ave.
Unit #2092
Columbus, OH 43213

#### Phone

614-379-4436

#### Business Hours

Monday - Friday: 8:00 AM - 6:00 PM
Saturday: Closed
Sunday: Closed

## Need Carton Flow Rack in Gahanna?

Call 614-379-4436 or request a quote and we will get a layout started.

614-379-4436

Call Now: 614-379-4436

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