--- title: "Carton Flow Rack in Westerville, OH | Free Quote" url: https://columbuspalletrack.com/service-area/westerville/carton-flow-rack description: "Carton Flow Rack in Westerville, OH. Free design consultation, layout planning and installation sized to your storage needs. Request a quote." lang: en --- Image: Carton Flow Rack system for Westerville, Ohio warehouses (https://columbuspalletrack.com/__l5e/assets-v1/9bb3f122-7cb3-4b6f-a46a-8e461e2c0c42/carton-flow-hero.jpg) Westerville, Ohio # Carton Flow Rack in Westerville, OH E-commerce fulfillment lines along Cleveland Avenue in Westerville run high order counts against a wide SKU list, and carton flow rack is what keeps pickers from hunting for the next case across an uneven shelf. Cases ride inclined wheel beds toward a fixed pick spot while restocking happens from a separate back aisle, so a replenishment pass never forces a picker to stop. We size wheel bed width and lane depth to the carton dimensions and order volume moving through the Westerville Business Park and Africa Road, placing the fastest SKUs where the walk is shortest. Most installations sit in the lower levels of a rack bay with reserve pallets stacked above, so active picking and overflow storage share one footprint. 614-379-4436 ## Why Westerville Warehouses Work With Us A Westerville fulfillment or print and packaging line with a broad SKU count is the clearest fit for carton flow, since static shelving under that kind of order volume becomes a constant re-facing task. Flow beds remove that task because gravity keeps a case parked at the front position without a picker pushing stock forward by hand. Carton weight and footprint vary more across Cleveland Avenue and Westar operators than people assume, from light parcels to denser packaging stock, and wheel bed gauge has to be set for the heaviest carton actually crossing the line. We collect those dimensions before laying out a single bed rather than defaulting to one spec for the whole system. Because the pick face usually sits below reserve pallet storage, a Westerville layout near the Westerville Business Park has to account for both levels at once: how fast the pallet above replenishes the lane below it, and how the back aisle reaches that replenishment without crossing the pick aisle. We draw both levels into one CAD layout so neither competes with the other for space. Free warehouse consultation CAD layout with position counts Installation by trusted installation partners Image: Carton flow rack with gravity wheel beds and case lanes (https://columbuspalletrack.com/assets/carton-flow-rack-DfuFYV4P.jpg) Image: Carton flow shelving in use on a warehouse pick line (https://columbuspalletrack.com/__l5e/assets-v1/9bb3f122-7cb3-4b6f-a46a-8e461e2c0c42/carton-flow-hero.jpg) ### Operations We Rack Around Here Nearby areas we work in regularly include the I-270 north / Cleveland Avenue corridor, Westerville Business Park, Cleveland Avenue industrial, Africa Road, Westar. E-commerce fulfillment Medical supply Print and packaging Electrical distribution ## How Carton Flow Rack Works Cases advance to the picker instead of the picker hunting for cases. 1 ### Inclined wheel beds A full-width wheel bed or roller track sits on a slight incline inside a standard bay, so cases move forward under their own weight without power. 2 ### Pick from a fixed position The picker always reaches for the same forward spot in the lane. Travel time drops, and so does the time spent searching for the next case. 3 ### Restock from behind Replenishment loads the high end of the lane from a separate aisle, so restocking never blocks or slows the pick line, and rotation stays first in, first out automatically. 4 ### One lane per SKU Lane dividers set the width for each case size, giving every SKU its own face - a width that can be resized as your product mix shifts. ## What a Westerville Carton Flow Rack Project Includes A carton flow project in Westerville starts with carton dimensions, weight range and current pick rates for the SKUs running through the Westerville Business Park, the Cleveland Avenue industrial strip and Africa Road, since wheel bed selection and lane width follow that data rather than a generic bed size. We set lane count and depth against your SKU mix near the Westerville Business Park, placing the fastest movers at the most accessible positions in the bay. Slower-turning cartons often sit in shallower lanes so they don't tie up bed length that a faster-moving SKU from the Cleveland Avenue industrial strip could use instead. The quote covers wheel beds, entry and exit guides, support rails and the lower-bay structure that ties into reserve pallet storage above, itemized so you see what the pick-face improvement costs against the pallet storage it sits beneath. Installation is scheduled around Westerville shipping windows so the pick line stays usable through the changeover. Once the beds are set, crews verify carton travel across each lane and label pick locations so new hires can work the line without a long ramp-up. The same spec extends into an adjoining bay near the I-270 north corridor without redesign if order volume grows. Case and each picking operations Order fulfillment lines carrying many active SKUs Grocery, beverage, and consumer goods distribution Kitting and light assembly feed lines Bays that need reserve pallets stacked above the pick face Call 614-379-4436: 614-379-4436 ## Recent Installations Racking projects completed for warehouses across Central Ohio. Image: Drive-in pallet rack system installed in a warehouse (https://columbuspalletrack.com/__l5e/assets-v1/d7a1c8ca-95d3-4a6b-8b88-5669bc50d8d3/project-drive-in.jpg) Drive-in pallet rack Image: Carton flow rack bays with gravity roller beds (https://columbuspalletrack.com/__l5e/assets-v1/deec70bc-f9a9-41d1-88e1-d84430debeb4/project-carton-flow.jpg) Carton flow rack Image: Tall selective pallet rack rows with wire decking (https://columbuspalletrack.com/__l5e/assets-v1/271fad9a-8e01-457f-a6c4-75439a9d25e9/project-tall-rack.jpg) Selective pallet rack Image: Warehouse aisle of selective pallet rack with wire decking (https://columbuspalletrack.com/__l5e/assets-v1/ec800b34-138d-4836-a196-417aff315ecf/project-wire-deck-aisle.jpg) Selective pallet rack with wire decking Image: Newly installed pallet rack rows in an empty warehouse (https://columbuspalletrack.com/__l5e/assets-v1/f9fc12ed-f6ce-48b2-9231-7e5ab2753d05/project-new-install.jpg) New warehouse rack installation Image: Long rows of green and orange selective pallet rack (https://columbuspalletrack.com/__l5e/assets-v1/7560812c-2620-4b02-85f7-8cd166efd7ac/project-green-rack-row.jpg) Selective pallet rack rows Image: Wide view of a warehouse racking layout with wire decking (https://columbuspalletrack.com/__l5e/assets-v1/90e388f8-26ca-4b39-b234-547fd3a0a2b8/project-wide-warehouse.jpg) Warehouse racking layout Image: Multiple rows of pallet rack in a distribution warehouse (https://columbuspalletrack.com/__l5e/assets-v1/83b45cb8-2809-41fc-9763-ff5f1024e2f1/project-rack-rows.jpg) Pallet rack rows Image: Cantilever rack with orange arms installed against a warehouse wall (https://columbuspalletrack.com/__l5e/assets-v1/59422abf-d14c-465d-90c7-e4a16a1ceafb/project-cantilever.jpg) Cantilever rack Image: Push back pallet rack carts and rails installed in a cold storage room (https://columbuspalletrack.com/__l5e/assets-v1/1d567c1f-c824-4abe-a66e-8435f7c784ba/project-push-back.jpg) Push back pallet rack View More Projects: https://columbuspalletrack.com/projects ## Get a Carton Flow Rack Quote for Your Westerville Warehouse Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call 614-379-4436. ### Columbus Pallet Rack 4551 Wright Ave. Unit #2092 Columbus, OH 43213 614-379-4436 Monday - Friday: 8:00 AM - 6:00 PM ## Carton Flow Rack Questions We Hear Most ### What type of pallet rack do I need? ### Can I add carton flow to my existing pallet rack? ### How much does pallet rack cost? ### Do you install pallet rack? ## Warehouse Storage Services in Westerville ### Pallet Rack Every pallet reachable, every time. The baseline we size everything else against. View details https://columbuspalletrack.com/service-area/westerville ### Pushback Rack Two to six pallets deep from one aisle, without giving up much reach. View details https://columbuspalletrack.com/service-area/westerville/pushback-rack ### Pallet Flow Rack Load one side, pick the other, and let gravity enforce first in, first out. View details https://columbuspalletrack.com/service-area/westerville/pallet-flow-rack ### Drive-In Rack Storage lanes replace internal access aisles. Forklifts enter the structure to handle bulk pallets. View details https://columbuspalletrack.com/service-area/westerville/drive-in-rack ### Cantilever Rack Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold. View details https://columbuspalletrack.com/service-area/westerville/cantilever-rack ### Warehouse Relocation Moving buildings without losing the racking plan that already works for your operation. View details https://columbuspalletrack.com/service-area/westerville/warehouse-relocation ## Nearby Areas We Also Serve Our delivery and installation territory covers Central Ohio, so one team can handle multiple buildings for the same company. Carton Flow Rack in Columbus: https://columbuspalletrack.com/service-area/columbus/carton-flow-rack Carton Flow Rack in Dublin: https://columbuspalletrack.com/service-area/dublin/carton-flow-rack Carton Flow Rack in Reynoldsburg: https://columbuspalletrack.com/service-area/reynoldsburg/carton-flow-rack Carton Flow Rack in Gahanna: https://columbuspalletrack.com/service-area/gahanna/carton-flow-rack Carton Flow Rack in Delaware: https://columbuspalletrack.com/service-area/delaware/carton-flow-rack Carton Flow Rack in Newark: https://columbuspalletrack.com/service-area/newark/carton-flow-rack View All Service Areas: https://columbuspalletrack.com/service-area ## Where We Work Located in Columbus, we serve the entire Greater Columbus region with industrial pallet racks and warehouse storage solutions. ### Columbus Pallet Rack #### Address 4551 Wright Ave. Unit #2092 Columbus, OH 43213 #### Phone 614-379-4436 #### Business Hours Monday - Friday: 8:00 AM - 6:00 PM Saturday: Closed Sunday: Closed ## Need Carton Flow Rack in Westerville? Call 614-379-4436 or request a quote and we will get a layout started. 614-379-4436 Call Now: 614-379-4436 ## Structured data ```json [ { "@context": "https://schema.org", "@type": "BreadcrumbList", "itemListElement": [ { "@type": "ListItem", "position": 1, "name": "Home", "item": "https://columbuspalletrack.com/" }, { "@type": "ListItem", "position": 2, "name": "Service Area", "item": "https://columbuspalletrack.com/service-area" }, { "@type": "ListItem", "position": 3, "name": "Westerville", "item": "https://columbuspalletrack.com/service-area/westerville" }, { "@type": "ListItem", "position": 4, "name": "Carton Flow Rack", "item": "https://columbuspalletrack.com/service-area/westerville/carton-flow-rack" } ] }, { "@context": "https://schema.org", "@graph": [ { "@type": "LocalBusiness", "@id": "https://columbuspalletrack.com/#business", "name": "Columbus Pallet Rack", "url": "https://columbuspalletrack.com", "telephone": "614-379-4436", "parentOrganization": { "@type": "Organization", "name": "Warehouse Equipment & Supplies Co.", "url": "https://www.warehouseequipmentsite.com" }, "address": { "@type": "PostalAddress", "streetAddress": "4551 Wright Ave. Unit #2092", "addressLocality": "Columbus", "addressRegion": "OH", "postalCode": "43213", "addressCountry": "US" }, "hasMap": "https://maps.google.com/maps?cid=12345472861858640537&output=embed", "openingHoursSpecification": [ { "@type": "OpeningHoursSpecification", "dayOfWeek": [ "Monday", "Tuesday", "Wednesday", "Thursday", "Friday" ], "opens": "08:00", "closes": "18:00" } ], "areaServed": [ { "@type": "City", "name": "Columbus", "containedInPlace": { "@type": "State", "name": "Ohio" } }, { "@type": "City", "name": "Dublin", "containedInPlace": { "@type": "State", "name": "Ohio" } }, { "@type": "City", "name": "Westerville", "containedInPlace": { "@type": "State", "name": "Ohio" } }, { "@type": "City", "name": "Grove City", "containedInPlace": { "@type": "State", "name": "Ohio" } }, { "@type": "City", "name": "Hilliard", "containedInPlace": { "@type": "State", "name": "Ohio" } }, { "@type": "City", "name": "Reynoldsburg", "containedInPlace": { "@type": "State", "name": "Ohio" } }, { "@type": "City", "name": "Gahanna", "containedInPlace": { "@type": "State", "name": "Ohio" } }, { "@type": "City", "name": "Delaware", "containedInPlace": { "@type": "State", "name": "Ohio" } }, { "@type": "City", "name": "Marysville", "containedInPlace": { "@type": "State", "name": "Ohio" } }, { "@type": "City", "name": "Lancaster", "containedInPlace": { "@type": "State", "name": "Ohio" } }, { "@type": "City", "name": "Newark", "containedInPlace": { "@type": "State", "name": "Ohio" } }, { "@type": "City", "name": "Pickerington", "containedInPlace": { "@type": "State", "name": "Ohio" } }, { "@type": "City", "name": "Canal Winchester", "containedInPlace": { "@type": "State", "name": "Ohio" } }, { "@type": "City", "name": "Obetz", "containedInPlace": { "@type": "State", "name": "Ohio" } }, { "@type": "City", "name": "West Jefferson", "containedInPlace": { "@type": "State", "name": "Ohio" } } ] }, { "@type": "Service", "@id": "https://columbuspalletrack.com/service-area/westerville/carton-flow-rack#service", "url": "https://columbuspalletrack.com/service-area/westerville/carton-flow-rack", "name": "Carton Flow Rack in Westerville, OH", "serviceType": "Carton Flow Rack", "description": "Carton Flow Rack in Westerville, OH. Free design consultation, layout planning and installation sized to your storage needs. Request a quote.", "provider": { "@id": "https://columbuspalletrack.com/#business" }, "areaServed": [ { "@type": "City", "name": "Westerville", "containedInPlace": { "@type": "State", "name": "Ohio" } } ] } ] }, { "@context": "https://schema.org", "@type": "FAQPage", "mainEntity": [ { "@type": "Question", "name": "What type of pallet rack do I need?", "acceptedAnswer": { "@type": "Answer", "text": "Selective teardrop rack is the default for mixed SKUs; pushback is two to six deep, LIFO by SKU; pallet flow is for FIFO or dated stock; drive-in is for bulk storage with few SKUs. Cantilever holds long loads, and carton flow serves case picking." } }, { "@type": "Question", "name": "Can I add carton flow to my existing pallet rack?", "acceptedAnswer": { "@type": "Answer", "text": "Often, if the bay dimensions, connections and complete load configuration suit the flow beds. Send photos of the upright face, beam connector and any label; teardrop connections are not universal across manufacturers, so we check compatibility before quoting new components." } }, { "@type": "Question", "name": "How much does pallet rack cost?", "acceptedAnswer": { "@type": "Answer", "text": "Price depends on pallet positions, height, beam capacity, decking, freight and installation. Send pallet size, heaviest load per level, clear height and building size for a free CAD layout and an itemized quote." } }, { "@type": "Question", "name": "Do you install pallet rack?", "acceptedAnswer": { "@type": "Answer", "text": "Yes. We handle design, supply and installation through experienced installation crews we schedule and manage. The finished rack is anchored to the floor, and load plaques identify the rated capacities." } } ] } ] ```