Carton Flow Rack in Dublin, OH
Consumer products pick lines near Emerald Parkway in Dublin often carry hundreds of active SKUs, and carton flow rack is what keeps a picker from walking a disorganized face to find the next case. Cases ride inclined wheel beds toward a fixed pick spot while restocking happens from a separate aisle behind the bay, so a picker never has to pause while a lane gets refilled.
We size wheel bed width and lane depth to the carton dimensions and order volume actually moving through Shier Rings Road and Frantz Road, placing the fastest SKUs where the walk is shortest. Most installations sit in the lower levels of a rack bay with reserve pallets stacked above, so active picking and overflow storage share a single footprint.
Why Dublin Warehouses Work With Us
A Dublin medical device or technology hardware line with a broad SKU count is the clearest fit for carton flow, since static shelving under that kind of pick volume becomes a constant re-facing task. Flow beds remove that task because gravity keeps a case parked at the front position without a picker pushing stock forward by hand.
Carton weight and footprint vary more across Shier Rings Road and Frantz Road operators than people assume, from light consumer parcels to denser device packaging, and wheel bed gauge has to be set for the heaviest carton actually crossing the line. We collect those dimensions before laying out a single bed rather than defaulting to one spec for the whole system.
Because the pick face usually sits below reserve pallet storage, a Dublin layout near Emerald Parkway has to account for both levels at once: how fast the pallet above replenishes the lane below it, and how the back aisle reaches that replenishment without crossing the pick aisle. We draw both levels into one CAD layout so neither competes with the other for space.
Operations We Rack Around Here
Nearby areas we work in regularly include the US-33 corridor, Dublin Corporate Area, Shier Rings Road, Frantz Road, Emerald Parkway.
How Carton Flow Rack Works
Cases advance to the picker instead of the picker hunting for cases.
Inclined wheel beds
A full-width wheel bed or roller track sits on a slight incline inside a standard bay, so cases move forward under their own weight without power.
Pick from a fixed position
The picker always reaches for the same forward spot in the lane. Travel time drops, and so does the time spent searching for the next case.
Restock from behind
Replenishment loads the high end of the lane from a separate aisle, so restocking never blocks or slows the pick line, and rotation stays first in, first out automatically.
One lane per SKU
Lane dividers set the width for each case size, giving every SKU its own face - a width that can be resized as your product mix shifts.
What a Dublin Carton Flow Rack Project Includes
A carton flow project in Dublin starts with carton dimensions, weight range and current pick rates for the SKUs running through the Dublin Corporate Area, Shier Rings Road and Frantz Road, since wheel bed selection and lane width follow that data rather than a generic bed size.
We set lane count and depth against your SKU mix near the Dublin Corporate Area, placing the fastest movers at the most accessible positions in the bay. Slower-turning cartons often sit in shallower lanes so they don't tie up bed length that a faster-moving SKU from Shier Rings Road could use instead.
The quote covers wheel beds, entry and exit guides, support rails and the lower-bay structure that ties into reserve pallet storage above, itemized so you see what the pick-face improvement costs against the pallet storage it sits beneath. Installation is scheduled around Dublin shipping windows so the pick line stays usable through the changeover. Lane width for each bed also accounts for carton overhang so product doesn't catch on the frame as it travels.
Once the beds are set, crews verify carton travel across each lane and label pick locations so new hires can work the line without a long ramp-up. The same spec extends into an adjoining bay near the US-33 corridor without redesign if order volume grows.
Recent Installations
Racking projects completed for warehouses across Central Ohio.
Get a Carton Flow Rack Quote for Your Dublin Warehouse
Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call 614-379-4436.
Columbus Pallet Rack
4551 Wright Ave.
Unit #2092
Columbus, OH 43213
614-379-4436Monday - Friday: 8:00 AM - 6:00 PM
Carton Flow Rack Questions We Hear Most
Warehouse Storage Services in Dublin
Pallet Rack
Every pallet reachable, every time. The baseline we size everything else against.
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Pushback Rack
Two to six pallets deep from one aisle, without giving up much reach.
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Pallet Flow Rack
Load one side, pick the other, and let gravity enforce first in, first out.
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Drive-In Rack
Storage lanes replace internal access aisles. Forklifts enter the structure to handle bulk pallets.
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Cantilever Rack
Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold.
View detailsWarehouse Relocation
Moving buildings without losing the racking plan that already works for your operation.
View detailsNearby Areas We Also Serve
Our delivery and installation territory covers Central Ohio, so one team can handle multiple buildings for the same company.
Where We Work
Located in Columbus, we serve the entire Greater Columbus region with industrial pallet racks and warehouse storage solutions.
Columbus Pallet Rack
Address
4551 Wright Ave.
Unit #2092
Columbus, OH 43213
Phone
614-379-4436Business Hours
Monday - Friday: 8:00 AM - 6:00 PM
Saturday: Closed
Sunday: Closed
Need Carton Flow Rack in Dublin?
Call 614-379-4436 or request a quote and we will get a layout started.