Carton Flow Rack in Hilliard, OH
A pick line in a Hilliard building near Roberts Road industrial area loses time every shift to the same small interruption: a picker reaches for a case, finds a gap, and has to pull the row forward by hand. Carton flow rack eliminates that step by setting cases on inclined wheel beds so the next case slides forward on its own the moment one is taken.
Restocking enters from a separate aisle behind the lane instead of crossing in front of the picker, keeping a line along the I-270 west / Roberts Road corridor moving without interruption. Wholesale distribution and sporting goods operations near Hilliard Industrial Parkway and Britton Parkway commonly run flow beds in the lower part of a bay with reserve pallets stacked overhead, combining active picking and backup supply in one footprint.
Why Hilliard Warehouses Work With Us
HVAC and plumbing supply catalogs moving through Hilliard frequently carry a wide spread of active part numbers, more than static shelving can keep faced without someone straightening it between picks.
Buildings near Roberts Road industrial area running order fulfillment lines need lane widths sized to actual carton dimensions rather than a standard shelf depth, since an oversized lane wastes face space and an undersized one jams.
We assign SKUs to waist-height, upper or lower lanes using picks-per-day data gathered along Britton Parkway, then stack reserve pallets above the flow beds so the Hilliard bay carries both the pick face and the backup supply in one structure.
Transferring five racks of carton flow beds from Hilliard to Reynoldsburg requires careful handling of the plastic wheels and metal tracks. Our relocation team supports Grove City operations by re-assembling the lanes at the new dock, ensuring the flow angle provides the correct gravity assist for your specific box weights without causing any product hang-ups.
Operations We Rack Around Here
Nearby areas we work in regularly include the I-270 west / Roberts Road corridor, Hilliard Industrial Parkway, Britton Parkway, Roberts Road, Trueman Boulevard.
How Carton Flow Rack Works
Cases advance to the picker instead of the picker hunting for cases.
Inclined wheel beds
A full-width wheel bed or roller track sits on a slight incline inside a standard bay, so cases move forward under their own weight without power.
Pick from a fixed position
The picker always reaches for the same forward spot in the lane. Travel time drops, and so does the time spent searching for the next case.
Restock from behind
Replenishment loads the high end of the lane from a separate aisle, so restocking never blocks or slows the pick line, and rotation stays first in, first out automatically.
One lane per SKU
Lane dividers set the width for each case size, giving every SKU its own face - a width that can be resized as your product mix shifts.
What a Hilliard Carton Flow Rack Project Includes
The project starts with the case list: dimensions, weight, whether the carton bottom holds its shape, and picks per SKU on a typical day near Roberts Road industrial area. Those figures decide wheel bed style, lane width and how much pick face each item is worth.
From there we lay out the bay itself: how many flow levels, what incline each level runs at, and what sits above the flow beds. Fast movers near Hilliard Industrial Parkway usually take the waist-height lanes, slower SKUs move to the upper or lower levels, and reserve pallets stack overhead in the same footprint.
The quote itemizes frames, beams, wheel bed or track, lane dividers, front stops and shelf-level accessories, with lane assignments shown by SKU on the layout. Installation sets the incline, tests case travel with the actual cartons moving through Hilliard, and adjusts before the line goes live.
The result is a pick line along Britton Parkway where cases present themselves at a fixed spot, restocking happens without crossing the picker's path, and lane widths can be reset as the SKU mix near Trueman Boulevard shifts.
SKU-to-lane assignments and incline settings stay documented on the bay drawing, so reassigning a pick face in Hilliard near Britton Parkway starts from that record rather than from scratch.
Recent Installations
Racking projects completed for warehouses across Central Ohio.
Get a Carton Flow Rack Quote for Your Hilliard Warehouse
Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call 614-379-4436.
Columbus Pallet Rack
4551 Wright Ave.
Unit #2092
Columbus, OH 43213
614-379-4436Monday - Friday: 8:00 AM - 6:00 PM
Carton Flow Rack Questions We Hear Most
Warehouse Storage Services in Hilliard
Pallet Rack
Every pallet reachable, every time. The baseline we size everything else against.
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Pushback Rack
Two to six pallets deep from one aisle, without giving up much reach.
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Pallet Flow Rack
Load one side, pick the other, and let gravity enforce first in, first out.
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Drive-In Rack
Storage lanes replace internal access aisles. Forklifts enter the structure to handle bulk pallets.
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Cantilever Rack
Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold.
View detailsWarehouse Relocation
Moving buildings without losing the racking plan that already works for your operation.
View detailsNearby Areas We Also Serve
Our delivery and installation territory covers Central Ohio, so one team can handle multiple buildings for the same company.
Where We Work
Located in Columbus, we serve the entire Greater Columbus region with industrial pallet racks and warehouse storage solutions.
Columbus Pallet Rack
Address
4551 Wright Ave.
Unit #2092
Columbus, OH 43213
Phone
614-379-4436Business Hours
Monday - Friday: 8:00 AM - 6:00 PM
Saturday: Closed
Sunday: Closed
Need Carton Flow Rack in Hilliard?
Call 614-379-4436 or request a quote and we will get a layout started.