Serving the Greater Columbus Area
    Pallet Flow Rack system for Westerville, Ohio warehouses
    Westerville, Ohio

    Pallet Flow Rack in Westerville, OH

    Print and packaging runs near Cleveland Avenue in Westerville often carry production-date codes that need to ship in sequence, which is the main reason those operators move past pushback and into pallet flow rack. Pallets load at the high end of a gravity lane and roll, under brake control, to a pick face at the low end, so the earliest production run is always positioned first without anyone cross-checking dates by hand.

    Flow lanes commonly run five to twenty pallets deep, so a handful of pick faces can represent most of what's stored in a Westerville building. We size lane depth and incline to pallet weight and condition for product crossing the I-270 north interchange and Westar, then weigh that layout against pushback and selective for the same footprint so the rotation ensure is measured against the positions it costs.

    614-379-4436

    Why Westerville Warehouses Work With Us

    A production run that has to ship in date order is the clearest reason a Cleveland Avenue operator needs pallet-level FIFO rather than the lane-level rotation pushback provides. Flow lanes make that sequencing automatic instead of depending on a picker to catch the right pallet every time.

    Roller type follows pallet condition as much as weight. Full-width rollers tolerate a rough pallet pool with broken bottom boards far better than skate-wheel tracks, and most lane jams on a flow system trace back to condition issues that weren't flagged before the roller was specified, so we ask about that up front.

    A flow lane needs an aisle at both the load end and the pick end, which uses more building depth than a selective layout near Westar and the Westerville Business Park requires. We model lane count and depth against real throughput so you aren't left with lanes too shallow to justify the steel or too deep to ever cycle through.

    Free warehouse consultation
    CAD layout with position counts
    Installation by trusted installation partners
    Pallet flow rack lanes with gravity rollers installed
    Flow racking system loaded with pallets at the pick face

    Operations We Rack Around Here

    Nearby areas we work in regularly include the I-270 north / Cleveland Avenue corridor, Westerville Business Park, Cleveland Avenue industrial, Africa Road, Westar.

    E-commerce fulfillment
    Medical supply
    Print and packaging
    Electrical distribution

    How Pallet Flow Rack Works

    Load one side, pick the other, and let gravity enforce first in, first out.

    1

    Load end

    Pallets enter at the high end of the lane. Each new pallet stages behind the one before it, so put-away is a single move made from the load-side aisle.

    2

    Gravity conveyor

    Full-width rollers or skate-wheel tracks, set on a pitch calculated for the pallet weight, carry loads forward under control rather than free rolling.

    3

    Braking and separation

    Brake rollers and pallet separators regulate travel and stop pallets from bunching, protecting both the product and the structure underneath it.

    4

    Pick end

    Pickers work a face of first-in pallets. Pull one and the next indexes forward automatically, so the pick aisle stays organized without anyone re-facing stock.

    What a Westerville Pallet Flow Rack Project Includes

    We start a Westerville pallet flow project by pinning down exactly what moves through the lane: pallet weight, bottom-board condition, and how many pallets of one SKU turn over in a typical week near the Westerville Business Park, the Cleveland Avenue industrial strip and Africa Road.

    From there we set lane count and depth against that throughput. Fewer, deeper lanes store more per pick face; more, shallower lanes give print and packaging and e-commerce operators a wider SKU mix at the pick level. Both configurations get modeled with a position count so the tradeoff is visible before you buy.

    The itemized quote covers frames, beams, rail and roller assemblies, brakes, and entry and exit guides. Installation crews set lane pitch, test loaded travel in every lane, and tune brakes before the system is turned over, with work scheduled around your dock hours along the I-270 north corridor.

    You come away with documented lane capacities and a lane map your team can hand to new hires as the lanes near the Westerville Business Park accumulate cycles. That same lane specification extends cleanly into an adjacent bay along Africa Road if throughput grows later, and the position counts modeled at the outset stay the reference point for any later change.

    Date-coded food, beverage, and pharmaceutical inventory
    High-volume SKUs with steady, predictable turns
    Cold storage where every cubic foot carries a cost
    Staging finished goods coming off a production line
    Operations that need FIFO documented, not just assumed
    Call 614-379-4436

    Recent Installations

    Racking projects completed for warehouses across Central Ohio.

    Drive-in pallet rack system installed in a warehouse
    Drive-in pallet rack
    Carton flow rack bays with gravity roller beds
    Carton flow rack
    Tall selective pallet rack rows with wire decking
    Selective pallet rack
    Warehouse aisle of selective pallet rack with wire decking
    Selective pallet rack with wire decking
    Newly installed pallet rack rows in an empty warehouse
    New warehouse rack installation
    Long rows of green and orange selective pallet rack
    Selective pallet rack rows
    Wide view of a warehouse racking layout with wire decking
    Warehouse racking layout
    Multiple rows of pallet rack in a distribution warehouse
    Pallet rack rows
    Cantilever rack with orange arms installed against a warehouse wall
    Cantilever rack
    Push back pallet rack carts and rails installed in a cold storage room
    Push back pallet rack

    Get a Pallet Flow Rack Quote for Your Westerville Warehouse

    Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call 614-379-4436.

    Columbus Pallet Rack

    4551 Wright Ave.

    Unit #2092

    Columbus, OH 43213

    614-379-4436

    Monday - Friday: 8:00 AM - 6:00 PM

    We respect your privacy. Your information will never be shared.

    Pallet Flow Rack Questions We Hear Most

    Nearby Areas We Also Serve

    Our delivery and installation territory covers Central Ohio, so one team can handle multiple buildings for the same company.

    Where We Work

    Located in Columbus, we serve the entire Greater Columbus region with industrial pallet racks and warehouse storage solutions.

    Columbus Pallet Rack

    Address

    4551 Wright Ave.
    Unit #2092
    Columbus, OH 43213

    Business Hours

    Monday - Friday: 8:00 AM - 6:00 PM
    Saturday: Closed
    Sunday: Closed

    Need Pallet Flow Rack in Westerville?

    Call 614-379-4436 or request a quote and we will get a layout started.

    614-379-4436
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