Pallet Flow Rack in Westerville, OH
Print and packaging runs near Cleveland Avenue in Westerville often carry production-date codes that need to ship in sequence, which is the main reason those operators move past pushback and into pallet flow rack. Pallets load at the high end of a gravity lane and roll, under brake control, to a pick face at the low end, so the earliest production run is always positioned first without anyone cross-checking dates by hand.
Flow lanes commonly run five to twenty pallets deep, so a handful of pick faces can represent most of what's stored in a Westerville building. We size lane depth and incline to pallet weight and condition for product crossing the I-270 north interchange and Westar, then weigh that layout against pushback and selective for the same footprint so the rotation ensure is measured against the positions it costs.
Why Westerville Warehouses Work With Us
A production run that has to ship in date order is the clearest reason a Cleveland Avenue operator needs pallet-level FIFO rather than the lane-level rotation pushback provides. Flow lanes make that sequencing automatic instead of depending on a picker to catch the right pallet every time.
Roller type follows pallet condition as much as weight. Full-width rollers tolerate a rough pallet pool with broken bottom boards far better than skate-wheel tracks, and most lane jams on a flow system trace back to condition issues that weren't flagged before the roller was specified, so we ask about that up front.
A flow lane needs an aisle at both the load end and the pick end, which uses more building depth than a selective layout near Westar and the Westerville Business Park requires. We model lane count and depth against real throughput so you aren't left with lanes too shallow to justify the steel or too deep to ever cycle through.


Operations We Rack Around Here
Nearby areas we work in regularly include the I-270 north / Cleveland Avenue corridor, Westerville Business Park, Cleveland Avenue industrial, Africa Road, Westar.
How Pallet Flow Rack Works
Load one side, pick the other, and let gravity enforce first in, first out.
Load end
Pallets enter at the high end of the lane. Each new pallet stages behind the one before it, so put-away is a single move made from the load-side aisle.
Gravity conveyor
Full-width rollers or skate-wheel tracks, set on a pitch calculated for the pallet weight, carry loads forward under control rather than free rolling.
Braking and separation
Brake rollers and pallet separators regulate travel and stop pallets from bunching, protecting both the product and the structure underneath it.
Pick end
Pickers work a face of first-in pallets. Pull one and the next indexes forward automatically, so the pick aisle stays organized without anyone re-facing stock.
What a Westerville Pallet Flow Rack Project Includes
We start a Westerville pallet flow project by pinning down exactly what moves through the lane: pallet weight, bottom-board condition, and how many pallets of one SKU turn over in a typical week near the Westerville Business Park, the Cleveland Avenue industrial strip and Africa Road.
From there we set lane count and depth against that throughput. Fewer, deeper lanes store more per pick face; more, shallower lanes give print and packaging and e-commerce operators a wider SKU mix at the pick level. Both configurations get modeled with a position count so the tradeoff is visible before you buy.
The itemized quote covers frames, beams, rail and roller assemblies, brakes, and entry and exit guides. Installation crews set lane pitch, test loaded travel in every lane, and tune brakes before the system is turned over, with work scheduled around your dock hours along the I-270 north corridor.
You come away with documented lane capacities and a lane map your team can hand to new hires as the lanes near the Westerville Business Park accumulate cycles. That same lane specification extends cleanly into an adjacent bay along Africa Road if throughput grows later, and the position counts modeled at the outset stay the reference point for any later change.
Recent Installations
Racking projects completed for warehouses across Central Ohio.










Get a Pallet Flow Rack Quote for Your Westerville Warehouse
Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call 614-379-4436.
Columbus Pallet Rack
4551 Wright Ave.
Unit #2092
Columbus, OH 43213
614-379-4436Monday - Friday: 8:00 AM - 6:00 PM
Pallet Flow Rack Questions We Hear Most
Warehouse Storage Services in Westerville

Pallet Rack
Every pallet reachable, every time. The baseline we size everything else against.
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Pushback Rack
Two to six pallets deep from one aisle, without giving up much reach.
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Drive-In Rack
Storage lanes replace internal access aisles. Forklifts enter the structure to handle bulk pallets.
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Cantilever Rack
Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold.
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Carton Flow Rack
Cases advance to the picker instead of the picker hunting for cases.
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Warehouse Relocation
Moving buildings without losing the racking plan that already works for your operation.
View detailsNearby Areas We Also Serve
Our delivery and installation territory covers Central Ohio, so one team can handle multiple buildings for the same company.
Where We Work
Located in Columbus, we serve the entire Greater Columbus region with industrial pallet racks and warehouse storage solutions.
Columbus Pallet Rack
Address
4551 Wright Ave.
Unit #2092
Columbus, OH 43213
Phone
614-379-4436Business Hours
Monday - Friday: 8:00 AM - 6:00 PM
Saturday: Closed
Sunday: Closed
Need Pallet Flow Rack in Westerville?
Call 614-379-4436 or request a quote and we will get a layout started.