Serving the Greater Columbus Area
    Pushback Rack system for Westerville, Ohio warehouses
    Westerville, Ohio

    Pushback Rack in Westerville, OH

    A lot of the warehouse stock along Cleveland Avenue in Westerville predates current rack spec and was laid out with wide selective aisles that no longer make sense once an e-commerce or print and packaging account starts carrying multiple pallets of the same fast-moving item. Pushback rack reclaims that wasted aisle by letting pallets nest two to six deep on inclined carts loaded from a single face, so position count climbs inside the same four walls.

    The access tradeoff is real: only the pallet at the open end of a pushback lane can be pulled until it moves, which is why the system fits a narrow, high-volume SKU list better than a broad one. We size cart capacity and rail pitch to the pallet weights actually moving through Westar and the I-270 north interchange, then set the pushback plan next to a selective layout for the same floor area so the position gain is a verified count, not a guess.

    614-379-4436

    Why Westerville Warehouses Work With Us

    Westerville operators near Cleveland Avenue running e-commerce fulfillment or print and packaging product tend to hold multiple pallets of one fast-moving SKU rather than one, and that repetition is exactly what pushback rack is built to reward. Three or four pallets stacked behind one face frees the aisle a selective layout would otherwise reserve just for that item.

    Rail gauge and cart capacity have to track actual pallet weight rather than a catalog assumption, since a packaging-stock pallet and a light e-commerce carton load put very different stress on a cart. We confirm the heaviest pallet entering a lane before specifying rail, because the wrong gauge shows up as a stuck cart during the first week of use.

    Older buildings near Cleveland Avenue and newer stock out by Westar don't share the same column spacing or clear height, so a cart assembly sized for one bay can jam in the next. We verify frame depth and bay width against the cart dimensions before ordering steel, and we model the pushback plan alongside a selective plan for the same space so the aisle count you lose and the positions you gain are both visible before you commit.

    Free warehouse consultation
    CAD layout with position counts
    Installation by trusted installation partners
    High-density pushback rack lanes loaded with pallets
    Pushback pallet racking showing cart rails and load beams

    Operations We Rack Around Here

    Nearby areas we work in regularly include the I-270 north / Cleveland Avenue corridor, Westerville Business Park, Cleveland Avenue industrial, Africa Road, Westar.

    E-commerce fulfillment
    Medical supply
    Print and packaging
    Electrical distribution

    How Pushback Rack Works

    Two to six pallets deep from one aisle, without giving up much reach.

    1

    Loading from the aisle

    The driver sets the first pallet on the front cart. Each pallet added after that pushes the cart train deeper into the lane, so one aisle handles the whole depth.

    2

    Carts nested on rails

    Steel carts with nylon or steel wheels ride inclined rails, each nesting under the one ahead of it - that nesting is what makes multi-deep storage possible from a single face.

    3

    Retrieval by gravity

    Pull the front pallet and the next cart rolls forward on the incline to the pick face. No driving into the lane, no repositioning pallets by hand.

    4

    Last in, first out

    Each lane runs LIFO. That suits fast-turning product and any operation managing rotation by lane rather than by individual pallet date.

    What a Westerville Pushback Rack Project Includes

    Design for a Westerville pushback project starts with the pallet, not the building. We confirm footprint, overhang and the heaviest load going into a lane, because cart spacing and rail incline follow that profile rather than a 48x40 default that may not match what moves through your dock.

    From there we set lane depth against how many pallets of one SKU your Cleveland Avenue or Africa Road operation typically holds. Two-deep lanes recover positions without much change to pick-face count; four-deep lanes store more but only pay off if the inventory supports it, so we show both configurations side by side with a pallet position total for each.

    The quote covers frames, beams, rails, carts and guarding, itemized so the added density near the Cleveland Avenue industrial strip is priced per position rather than buried in a lump sum. Installation is scheduled around your receiving hours, crews anchor and plumb each frame, and cart travel gets tested in every lane before the system is turned over to your team.

    Afterward you keep documented capacity ratings and a CAD drawing your crew can reference as the lanes rack up cycles along the I-270 north corridor. The same cart and rail specification can extend into a second building later without a redesign.

    Two to six pallets of the same SKU stacked in one lane
    Cold storage or leased space where rent per square foot is steep
    Operations trimming aisle count to add positions
    Beverage, packaging, and consumer goods runs
    Buildings with clear height to spare but limited floor
    Call 614-379-4436

    Recent Installations

    Racking projects completed for warehouses across Central Ohio.

    Drive-in pallet rack system installed in a warehouse
    Drive-in pallet rack
    Carton flow rack bays with gravity roller beds
    Carton flow rack
    Tall selective pallet rack rows with wire decking
    Selective pallet rack
    Warehouse aisle of selective pallet rack with wire decking
    Selective pallet rack with wire decking
    Newly installed pallet rack rows in an empty warehouse
    New warehouse rack installation
    Long rows of green and orange selective pallet rack
    Selective pallet rack rows
    Wide view of a warehouse racking layout with wire decking
    Warehouse racking layout
    Multiple rows of pallet rack in a distribution warehouse
    Pallet rack rows
    Cantilever rack with orange arms installed against a warehouse wall
    Cantilever rack
    Push back pallet rack carts and rails installed in a cold storage room
    Push back pallet rack

    Get a Pushback Rack Quote for Your Westerville Warehouse

    Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call 614-379-4436.

    Columbus Pallet Rack

    4551 Wright Ave.

    Unit #2092

    Columbus, OH 43213

    614-379-4436

    Monday - Friday: 8:00 AM - 6:00 PM

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    Pushback Rack Questions We Hear Most

    Nearby Areas We Also Serve

    Our delivery and installation territory covers Central Ohio, so one team can handle multiple buildings for the same company.

    Where We Work

    Located in Columbus, we serve the entire Greater Columbus region with industrial pallet racks and warehouse storage solutions.

    Columbus Pallet Rack

    Address

    4551 Wright Ave.
    Unit #2092
    Columbus, OH 43213

    Business Hours

    Monday - Friday: 8:00 AM - 6:00 PM
    Saturday: Closed
    Sunday: Closed

    Need Pushback Rack in Westerville?

    Call 614-379-4436 or request a quote and we will get a layout started.

    614-379-4436
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