How much does carton flow rack cost in Gahanna?

Price depends on pallet positions, height, beam capacity, decking, freight and installation. Send pallet size, heaviest load per level, clear height and building size for a free CAD layout and an itemized quote.

Do you install pallet rack?

Yes. We handle design, supply and installation through experienced installation crews we schedule and manage. The finished rack is anchored to the floor, and load plaques identify the rated capacities.

What type of pallet rack do I need?

Selective teardrop rack is the default for mixed SKUs; pushback is two to six deep, LIFO by SKU; pallet flow is for FIFO or dated stock; drive-in is for bulk storage with few SKUs. Cantilever holds long loads, and carton flow serves case picking.

Can I add carton flow to my existing pallet rack?

Often, if the bay dimensions, connections and complete load configuration suit the flow beds. Send photos of the upright face, beam connector and any label; teardrop connections are not universal across manufacturers, so we check compatibility before quoting new components.

Gahanna, Ohio

Carton Flow Rack in Gahanna, OH

Pick accuracy starts to slip long before a Gahanna building actually runs out of room. Buildings near Taylor Station Road and Morrison Road in Gahanna serve air freight forwarders, aerospace parts suppliers, medical distributors and electronics importers, and the day-to-day strain shows up the same way almost every time: case-pick orders for electronics components taking longer than they should because SKU locations shift every time the shelf gets restocked. Gahanna sits next to John Glenn Columbus International Airport, so a share of the buildings along Taylor Station Road and Morrison Road were built around trucks feeding or pulling from air cargo rather than a typical over-the-road dock schedule. This carton flow configuration recovers valuable floor space near Taylor Station Road, turning slow hand-picking into a fast, organized process near the airport.

Planning a successful installation requires analyzing your actual airport-bound freight first: we measure every pallet profile and lift truck spec to ensure the steel performs under real-world pressure near Taylor Station Road. Those numbers determine whether carton flow rack actually fits the way Gahanna needs it to, and a layout with a price comes back before any steel is ordered for a building along the airport corridor.

614-379-4436

Why Gahanna Warehouses Work With Us

Gahanna buildings along Taylor Station Road and Gahanna Industrial Parkway range from decades-old low-bay construction to recent shells with taller clear heights, and a carton flow rack layout drawn for one rarely drops into the other without rework. Every bay is configured to work around your Taylor Station Road facility’s unique column spacing and overhead obstructions, ensuring no storage position is lost to poor planning near the airport.

Air freight forwarders, aerospace parts suppliers, medical distributors and electronics importers working out of Airside Business Park generally store case-pick orders for electronics components taking longer than they should, and a carton flow rack lane has to be built around that exact profile rather than a general-purpose one. Locking in that rotation pattern and depth up front spares a Gahanna crew the cost of reworking handling routines a poorly matched layout left behind.

With case-pick orders for electronics components taking longer than they should because SKU locations shift every time the shelf gets restocked showing up repeatedly in airport corridor buildings, the layout work accounts for how trucks and lift equipment actually move through the dock, not only how many rack positions fit on a floor plan. That's the difference between a carton flow rack project in Gahanna that holds up under daily handling and one that looks right on paper but creates new bottlenecks once it's loaded.

Free warehouse consultation

CAD layout with position counts

Installation by trusted installation partners

Carton flow rack with gravity wheel beds and case lanes

Carton flow shelving in use on a warehouse pick line

Operations We Rack Around Here

Nearby areas we work in regularly include the airport / Morrison Road corridor, Gahanna Industrial Parkway, Taylor Station Road, Morrison Road, Airside Business Park.

Air freight and forwarding

Aerospace parts

Medical distribution

Electronics

How Carton Flow Rack Works

Cases advance to the picker instead of the picker hunting for cases.

Inclined wheel beds

A full-width wheel bed or roller track sits on a slight incline inside a standard bay, so cases move forward under their own weight without power.

Pick from a fixed position

The picker always reaches for the same forward spot in the lane. Travel time drops, and so does the time spent searching for the next case.

Restock from behind

Replenishment loads the high end of the lane from a separate aisle, so restocking never blocks or slows the pick line, and rotation stays first in, first out automatically.

One lane per SKU

Lane dividers set the width for each case size, giving every SKU its own face - a width that can be resized as your product mix shifts.

What a Gahanna Carton Flow Rack Project Includes

The first step on a carton flow rack project in Gahanna is the load data: pallet or container contents, weight, usable clear height, and the lift truck model assigned to the lane. Those figures set the lane depth, beam elevation and bay spacing before a layout drawing is started.

Wheeled lanes set at a slight pitch carry cartons from a rear loading aisle down to a fixed pick face at the front, so a picker works the same spot for a given SKU shift after shift. Restocking happens from behind while picking continues at the front without the two activities crossing paths in the same aisle. A layout then shows bay and lane dimensions, aisle widths and a position count, so the gain over the current floor storage or outdated rack is visible before anything is committed to steel.

With the layout approved, carton flow rack components are ordered to that drawing and go in bay by bay — frames anchored and plumbed, the parts specific to carton flow rack set at the called-for elevations, and each lane labeled with a capacity tag.

After the system is up, the same crew handles additional bays, reconfiguration if pallet sizes or SKU counts change, and replacement of any frame or rail damaged by a lift truck. For an operation near Taylor Station Road in Gahanna, it means the rack plan stays with one point of contact instead of starting over with a different vendor whenever the building changes.

Case and each picking operations

Order fulfillment lines carrying many active SKUs

Grocery, beverage, and consumer goods distribution

Kitting and light assembly feed lines

Bays that need reserve pallets stacked above the pick face

Call 614-379-4436

Recent Installations

Racking projects completed for warehouses across Central Ohio.

Drive-in pallet rack system installed in a warehouse — Drive-in pallet rack

Carton flow rack bays with gravity roller beds — Carton flow rack

Tall selective pallet rack rows with wire decking — Selective pallet rack

Warehouse aisle of selective pallet rack with wire decking — Selective pallet rack with wire decking

Newly installed pallet rack rows in an empty warehouse — New warehouse rack installation

Long rows of green and orange selective pallet rack — Selective pallet rack rows

Wide view of a warehouse racking layout with wire decking — Warehouse racking layout

Multiple rows of pallet rack in a distribution warehouse — Pallet rack rows

Cantilever rack with orange arms installed against a warehouse wall — Cantilever rack

Push back pallet rack carts and rails installed in a cold storage room — Push back pallet rack

View More Projects

Get a Carton Flow Rack Quote for Your Gahanna Warehouse

Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call 614-379-4436.

Columbus Pallet Rack

4551 Wright Ave.

Unit #2092

Columbus, OH 43213

614-379-4436

Monday - Friday: 8:00 AM - 6:00 PM

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