What type of pallet rack do I need?

Selective teardrop rack is the default for mixed SKUs; pushback is two to six deep, LIFO by SKU; pallet flow is for FIFO or dated stock; drive-in is for bulk storage with few SKUs. Cantilever holds long loads, and carton flow serves case picking.

How much weight can pallet rack hold?

There is no single capacity: beam capacity is per pair, per level, while frame capacity depends on height and beam spacing. We size beams and frames from your heaviest pallet, and capacities go on load plaques.

How much does pallet rack cost?

Price depends on pallet positions, height, beam capacity, decking, freight and installation. Send pallet size, heaviest load per level, clear height and building size for a free CAD layout and an itemized quote.

How long does it take to get and install pallet rack?

Standard teardrop sizes often quick-ship, while high-density systems and non-standard sizes take longer; lead time is confirmed on the quote. Installation time depends on bay count and site readiness, and we schedule it around the approved layout and your operation.

Gahanna, Ohio

Pushback Rack in Gahanna, OH

Space runs out before growth does for a lot of Gahanna operations. Buildings near Taylor Station Road and Morrison Road in Gahanna serve air freight forwarders, aerospace parts suppliers, medical distributors and electronics importers, and the day-to-day strain shows up the same way almost every time: pallets of air cargo and aerospace components staged two and three deep on the floor because the existing single-deep rack can't hold a full inbound load. Gahanna sits next to John Glenn Columbus International Airport, so a share of the buildings along Taylor Station Road and Morrison Road were built around trucks feeding or pulling from air cargo rather than a typical over-the-road dock schedule. This specific rack geometry recovers every inch of accessible height near Taylor Station Road, turning cluttered floor space into organized storage without expanding the property footprint near the airport.

Planning a successful installation requires analyzing your actual airport-bound freight first: we measure every pallet profile and lift truck spec to ensure the steel performs under real-world pressure near Taylor Station Road. Those numbers determine whether pushback rack actually fits the way Gahanna needs it to, and a layout with a price comes back before any steel is ordered for a building along the airport corridor.

614-379-4436

Why Gahanna Warehouses Work With Us

Gahanna buildings along Taylor Station Road and Gahanna Industrial Parkway range from decades-old low-bay construction to recent shells with taller clear heights, and a pushback rack layout drawn for one rarely drops into the other without rework. Every bay is configured to work around your Taylor Station Road facility’s unique column spacing and overhead obstructions, ensuring no storage position is lost to poor planning near the airport.

Air freight forwarders, aerospace parts suppliers, medical distributors and electronics importers working out of Airside Business Park generally store pallets of air cargo and aerospace components staged two and three deep on the floor, and a pushback rack lane has to be built around that exact profile rather than a general-purpose one. Getting the rotation pattern and lane depth right at the start keeps Gahanna operations from needing a second project later just to undo handling habits the first layout forced on them.

Since air cargo and aerospace components often end up staged two or three deep on the floor when single-deep racks reach capacity, we design our layouts to solve these specific airport corridor bottlenecks, the layout work accounts for how trucks and lift equipment actually move through the dock, not only how many rack positions fit on a floor plan. That's the difference between a pushback rack project in Gahanna that holds up under daily handling and one that looks right on paper but creates new bottlenecks once it's loaded.

Free warehouse consultation

CAD layout with position counts

Installation by trusted installation partners

High-density pushback rack lanes loaded with pallets

Pushback pallet racking showing cart rails and load beams

Operations We Rack Around Here

Nearby areas we work in regularly include the airport / Morrison Road corridor, Gahanna Industrial Parkway, Taylor Station Road, Morrison Road, Airside Business Park.

Air freight and forwarding

Aerospace parts

Medical distribution

Electronics

How Pushback Rack Works

Two to six pallets deep from one aisle, without giving up much reach.

Loading from the aisle

The driver sets the first pallet on the front cart. Each pallet added after that pushes the cart train deeper into the lane, so one aisle handles the whole depth.

Carts nested on rails

Steel carts with nylon or steel wheels ride inclined rails, each nesting under the one ahead of it - that nesting is what makes multi-deep storage possible from a single face.

Retrieval by gravity

Pull the front pallet and the next cart rolls forward on the incline to the pick face. No driving into the lane, no repositioning pallets by hand.

Last in, first out

Each lane runs LIFO. That suits fast-turning product and any operation managing rotation by lane rather than by individual pallet date.

What a Gahanna Pushback Rack Project Includes

Those figures set the lane depth, beam elevation and bay spacing before a layout drawing is started.

The system runs on nested carts riding a sloped rail: a pallet set behind the first pushes the whole line back one position, and pulling the front pallet lets gravity feed the next one forward. That geometry lets a single aisle serve several pallets of depth per lane, which matters on Taylor Station Road buildings where the column spacing won't allow a second aisle to be cut in later. A layout then shows bay and lane dimensions, aisle widths and a position count, so the gain over the current floor storage or outdated rack is visible before anything is committed to steel.

Once a layout is approved, pushback rack components get ordered against that drawing and installed bay by bay: frames are anchored and plumbed, the load-bearing elements specific to pushback rack go in at the elevations the drawing calls for, and each lane gets a capacity tag so the floor crew knows what it's rated to hold.

After the system is up, the same crew handles additional bays, reconfiguration if pallet sizes or SKU counts change, and replacement of any frame or rail damaged by a lift truck. For a Gahanna operation near Taylor Station Road, that keeps the building's rack plan under one point of contact instead of pulling in a new vendor every time something changes.

Two to six pallets of the same SKU stacked in one lane

Cold storage or leased space where rent per square foot is steep

Operations trimming aisle count to add positions

Beverage, packaging, and consumer goods runs

Buildings with clear height to spare but limited floor

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Recent Installations

Racking projects completed for warehouses across Central Ohio.

Drive-in pallet rack system installed in a warehouse — Drive-in pallet rack

Carton flow rack bays with gravity roller beds — Carton flow rack

Tall selective pallet rack rows with wire decking — Selective pallet rack

Warehouse aisle of selective pallet rack with wire decking — Selective pallet rack with wire decking

Newly installed pallet rack rows in an empty warehouse — New warehouse rack installation

Long rows of green and orange selective pallet rack — Selective pallet rack rows

Wide view of a warehouse racking layout with wire decking — Warehouse racking layout

Multiple rows of pallet rack in a distribution warehouse — Pallet rack rows

Cantilever rack with orange arms installed against a warehouse wall — Cantilever rack

Push back pallet rack carts and rails installed in a cold storage room — Push back pallet rack

View More Projects

Get a Pushback Rack Quote for Your Gahanna Warehouse

Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call 614-379-4436.

Columbus Pallet Rack

4551 Wright Ave.

Unit #2092

Columbus, OH 43213

614-379-4436

Monday - Friday: 8:00 AM - 6:00 PM

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