Serving the Greater Columbus Area
    Pallet Flow Rack system for Pickerington, Ohio warehouses
    Pickerington, Ohio

    Pallet Flow Rack in Pickerington, OH

    In Pickerington, the call about pallet flow rack almost always starts with a smaller building, usually somewhere between 10,000 and 60,000 square feet, near the Diley Road corridor or closer to the US-33 and SR-256 interchange, that got racked once at move-in and never again even as the SKU count and order volume kept climbing. The floor fills up long before anyone sits down to redraw the layout, and by the time someone asks about racking the aisles are already doing double duty as overflow storage. Compact industrial and flex buildings around Pickerington, some within sight of Pickerington Ponds Park, where every aisle decision changes the total pallet count noticeably and seasonal order swings can choke the floor for weeks at a time, mean a layout copied from another building rarely fits once you start measuring.

    Pallets load at the high end of a gravity lane and travel down braked rollers or wheel tracks at a controlled pace, so the oldest pallet already in the lane is always the one sitting at the pick face. For a Pickerington operation carrying dated or lot-controlled product where rotation has to be provable rather than assumed, and for high-turn SKUs where a few pick faces need to represent a large amount of stored product, that changes the math on how much of the building is actually usable storage versus floor lost to staging and workarounds. Lanes need an aisle on the load side and another on the pick side, which costs more floor space per position than pushback but earns it back in documented first-in, first-out handling. We measure the building you have along the US-33 and SR-256 corridor and size the system to the pallets, cases or long material you actually move, rather than starting from a catalog layout and hoping it fits.

    614-379-4436

    Why Pickerington Warehouses Work With Us

    Pickerington sits at the intersection of growth along US-33 and SR-256, and the buildings in that mix were not built on one blueprint. Some sit closer to Diley Road, others closer to Pickerington Ponds Park, and clear height, column spacing and dock placement shift from one address to the next. A pallet flow rack layout drawn for one of those buildings rarely transfers to another without new measurements.

    Pickerington's industrial base includes smaller manufacturing, packaging and distribution operations, and each one puts different demands on a rack system. Dated or lot-controlled product where rotation has to be provable rather than assumed, and for high-turn skus where a few pick faces need to represent a large amount of stored product is the kind of load profile we see repeatedly in buildings around the Diley Road corridor, so the beam, frame or arm sizing we land on tends to track what is actually sitting on the dock rather than a generic spec.

    A Pickerington layout needs room on both sides of the flow lanes, not just a higher pallet count. We compare those load and pick aisles with dock access before recommending how much floor to commit to gravity storage.

    Free warehouse consultation
    CAD layout with position counts
    Installation by trusted installation partners
    Pallet flow rack lanes with gravity rollers installed
    Flow racking system loaded with pallets at the pick face

    Operations We Rack Around Here

    Nearby areas we work in regularly include the I-70 / SR-256 corridor, Diley Road corridor, Refugee Road industrial, SR-256 business area, Pickerington Commerce.

    Light manufacturing
    Contract packaging
    Regional distribution
    Home services supply

    How Pallet Flow Rack Works

    Load one side, pick the other, and let gravity enforce first in, first out.

    1

    Load end

    Pallets enter at the high end of the lane. Each new pallet stages behind the one before it, so put-away is a single move made from the load-side aisle.

    2

    Gravity conveyor

    Full-width rollers or skate-wheel tracks, set on a pitch calculated for the pallet weight, carry loads forward under control rather than free rolling.

    3

    Braking and separation

    Brake rollers and pallet separators regulate travel and stop pallets from bunching, protecting both the product and the structure underneath it.

    4

    Pick end

    Pickers work a face of first-in pallets. Pull one and the next indexes forward automatically, so the pick aisle stays organized without anyone re-facing stock.

    What a Pickerington Pallet Flow Rack Project Includes

    Work on a pallet flow rack project for a Pickerington building starts with the load itself: pallet or case dimensions, weight, how the material is packaged, and the lift equipment moving it through the dock. Those numbers, not a catalog default, decide beam length, frame depth, arm spacing or lane pitch.

    Pallets load at the high end of a gravity lane and travel down braked rollers or wheel tracks at a controlled pace, so the oldest pallet already in the lane is always the one sitting at the pick face. For buildings around the Diley Road corridor and the US-33/SR-256 area, we draw the lane count, bay dimensions and aisle widths against the clear height and column spacing of the actual space, then return a position count alongside an itemized price broken out by component.

    Where dated or lot-controlled product where rotation has to be provable rather than assumed, and for high-turn SKUs where a few pick faces need to represent a large amount of stored product, we compare the proposed system against a plain selective layout of the same footprint so the position gain and the cost per position are both visible before anything is ordered. Steel gets scheduled once the layout is approved, with delivery staged against the receiving and shipping windows the operation already runs on.

    Installation crews anchor and plumb every frame, install decking, rails or carts as the system calls for, then label each bay and post the rated capacity so the floor team knows the limits at a glance. Work is phased so the rest of the building keeps operating, and the same crew that installs the system handles later changes — additional bays, elevation changes or a teardown if the operation eventually moves.

    Date-coded food, beverage, and pharmaceutical inventory
    High-volume SKUs with steady, predictable turns
    Cold storage where every cubic foot carries a cost
    Staging finished goods coming off a production line
    Operations that need FIFO documented, not just assumed
    Call 614-379-4436

    Recent Installations

    Racking projects completed for warehouses across Central Ohio.

    Drive-in pallet rack system installed in a warehouse
    Drive-in pallet rack
    Carton flow rack bays with gravity roller beds
    Carton flow rack
    Tall selective pallet rack rows with wire decking
    Selective pallet rack
    Warehouse aisle of selective pallet rack with wire decking
    Selective pallet rack with wire decking
    Newly installed pallet rack rows in an empty warehouse
    New warehouse rack installation
    Long rows of green and orange selective pallet rack
    Selective pallet rack rows
    Wide view of a warehouse racking layout with wire decking
    Warehouse racking layout
    Multiple rows of pallet rack in a distribution warehouse
    Pallet rack rows
    Cantilever rack with orange arms installed against a warehouse wall
    Cantilever rack
    Push back pallet rack carts and rails installed in a cold storage room
    Push back pallet rack

    Get a Pallet Flow Rack Quote for Your Pickerington Warehouse

    Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call 614-379-4436.

    Columbus Pallet Rack

    4551 Wright Ave.

    Unit #2092

    Columbus, OH 43213

    614-379-4436

    Monday - Friday: 8:00 AM - 6:00 PM

    We respect your privacy. Your information will never be shared.

    Pallet Flow Rack Questions We Hear Most

    Nearby Areas We Also Serve

    Our delivery and installation territory covers Central Ohio, so one team can handle multiple buildings for the same company.

    Where We Work

    Located in Columbus, we serve the entire Greater Columbus region with industrial pallet racks and warehouse storage solutions.

    Columbus Pallet Rack

    Address

    4551 Wright Ave.
    Unit #2092
    Columbus, OH 43213

    Business Hours

    Monday - Friday: 8:00 AM - 6:00 PM
    Saturday: Closed
    Sunday: Closed

    Need Pallet Flow Rack in Pickerington?

    Call 614-379-4436 or request a quote and we will get a layout started.

    614-379-4436
    Call Now